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The rapid development of additive manufacturing, also known as three-dimensional (3D) printing, is driving innovations in both industry and academia. Direct ink writing (DIW), an extrusion-based 3D printing technology, can build 3D structures through the deposition of custom-made inks and produce devices with complex architectures, excellent mechanical properties, and enhanced functionalities. A paste-like ink is the key to successful printing. However, as new ink compositions have emerged, the rheological requirements of inks have not been well connected to printability, or the ability of a printed object to maintain its shape and support the weight of subsequent layers. In this review, we provide an overview of the rheological properties of successful DIW inks and propose a classification system based on ink composition. Factors influencing the rheology of different types of ink are discussed, and we propose a framework for describing ink printability using measures of rheology and print resolution. Furthermore, evolving techniques, including computational studies, high-throughput rheological measurements, machine learning, and materiomics, are discussed to illustrate the future directions of feedstock development for DIW. The goals of this review are to assess our current understanding of the relationship between rheological properties and printability, to point out specific challenges and opportunities for development, to provide guidelines to those interested in multi-material DIW, and to pave the way for more efficient, intelligent approaches for DIW ink development. 

Solid–liquid composites (SLCs) combine the properties of solids and liquids, enhancing functionalities and expanding potential applications. Traditional methods for creating SLCs often face challenges such as low mass transfer efficiency, difficulty in controlling separation behavior, and substantial waste production. Herein, we report a new approach to solve these challenges by using disulfide-based responsive polymeric capsule shells to make liquid-filled monoliths for carbon capture. The capsules are prepared through interfacial polymerization and contain either non-polar poly(α-olefin)432 or highly polar 1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([HMIM][TFSI]) at 74–82 wt%. Upon gentle heating, the dynamic disulfide bonds of the isolated capsules undergo bond exchange, leading to the fusion of capsule shells into free-standing monoliths that retain >89 wt% of their liquid core and remain stable for at least two weeks. These monoliths demonstrate CO2 absorption rates and capacities comparable to their capsule counterparts; further, in response to radiofrequency (RF), they reach the CO2 desorption temperature in only ∼31 s. This innovative system addresses the limitations of conventional SLC fabrication techniques, offering a versatile and practical approach to fusing polymer capsule shells for applications across separation, energy storage, and carbon capture applications. 

Organic photovoltaics have reached high power conversion efficiencies (PCE) using non-fullerene acceptors (NFAs). However, the best NFAs tend to have complex syntheses, limiting scalability. Among polymer donors, regioregular poly(3-hexylthiophene) (P3HT) has the greatest potential for commercialization due to its simple synthesis and good stability, but PCEs have been limited. It is thus imperative to find scalable NFAs that give high PCE with P3HT. We report a zinc( ii ) complex of di(naphthylethynyl)azadipyrromethene (Zn(L2) 2 ) as a non-planar NFA that can be synthesized on the gram scale using inexpensive starting materials without chromatography column purification. The NFA has strong absorption in the 600–800 nm region. Time-dependent density-functional theory calculations suggest that the low-energy absorptions can be understood within a four-orbital model involving transitions between π-orbitals on the azadipyrromethene core. OPVs fabricated from P3HT:Zn(L2) 2 blends reached a PCE of 5.5%, and the PCE was not very sensitive to the P3HT:Zn(L2) 2 weight ratio. Due to its shape, Zn(L2) 2 shows isotropic charge transport and its potential as an electron donor is also demonstrated. The combination of simple synthesis, good PCE and photostability, and tolerance to the active material weight ratio demonstrates the potential of Zn(L2) 2 as an active layer material in OPVs. 

Abstract We report the facile synthesis and 3D printing of a series of triblock copolymers consisting of soft and hard blocks and demonstrate that alkene pendant groups of the hard block can be covalently modified. The polymers are prepared using a salenCo(III)TFA/PPNTFA binary catalyst system and 1,2‐propanediol as a chain transfer agent, providing an efficient one‐pot, two‐step strategy to tailor polymer thermal and mechanical properties. Thixotropic inks suitable for direct ink write printing were formulated by dissolving the block copolymers in organic solvent and dispersing NaCl particles. After printing, porous structures were produced by removing solvent and NaCl with water to give printed structures with surfaces that could be modified via UV‐initiated thiol‐ene click reactions. Alternatively, a tetra‐thiol could be incorporated into the ink and used for cross‐linking to give objects with high solvent resistance and selective degradability.